Worksheet for Lesson 10:
Sustainable Engineering Practices

Learning Objectives:

1. Students learn what microcontrollers are and how these can be used for Sustainable Engineering Development (e.g. renewable resources, create solar cars, create solar panels, constructing action buttons to combine smart engineering with renewable resources)
2. Students learn about the recycling and reuse of engineering materials (metals, polymers, ceramics, and composites)

Introduction

This unit explores sustainable engineering practices. In this unit, we will learn about microcontrollers and explore how these can be used for the development of sustainable engineering. We will also learn about the importance of considering the reuse and recycling of engineering materials and explore the existent possibilities regarding recycling processes available for materials commonly used in engineering.

Microcontrollers: what are they?

Microcontrollers are small, programmable devices that contain a microprocessor, memory, and input/output peripherals on a single integrated circuit, which means that they’re essentially basic miniature personal computers without a complex front-end operating system.
They are designed to control small features of a larger component and are commonly used in various applications, including consumer electronics, automotive systems, industrial automation, and medical devices, among others.
Figure 1 - Example of a Microcontroller (Arduino)

Contribution of Microcontrollers to Sustainable Engineering

Sustainable Engineering Development is an engineering approach that focuses on designing and developing sustainable solutions to address societal and environmental challenges and aims to create innovative, efficient, and effective solutions that minimise negative impacts on the environment, promote social equity, and contribute to economic prosperity. Thus, its interest in microcontrollers lies in the advantages that they can have on sustainable engineering practices, such as:

• Energy Efficiency: Microcontrollers are designed to consume low power, making them suitable for battery-powered and energy-efficient systems. This energy efficiency is crucial for sustainable engineering applications that aim to minimise energy usage and reduce carbon footprint.

• Compactness: Microcontrollers are small and can perform complex tasks with minimal external components. This compactness is essential for developing sustainable engineering solutions that require small form factors, such as wearable devices, smart sensors, and portable systems.

• Flexibility: Microcontrollers are programmable devices that can be easily customized to meet specific application requirements. This flexibility allows engineers to design sustainable engineering solutions that are tailored to specific needs, optimising resource usage and minimising waste.

• Cost-effectiveness: Microcontrollers are relatively inexpensive, making them accessible for sustainable engineering development in various sectors. This cost- effectiveness is crucial for developing sustainable, affordable, scalable engineering solutions, especially in developing countries

Making use of these advantages, Sustainable Engineering Development can use microcontrollers to design and develop sustainable engineering solutions in various domains, including renewable energy, smart buildings, sustainable transportation, environmental monitoring, and recycling and waste management.
Figure 2 - Example of Microcontroller (Raspbery Pi)

Uses of microcontrollers

Renewable Energy Systems

For renewable energy systems, microcontrollers can be used to control and monitor renewable energy systems such as solar panels, wind turbines, and hydroelectric generators. For instance, they can be used to regulate the charging and discharging of batteries used in solar panels, ensuring that the battery is not overcharged or discharged too quickly, which reduces its lifespan. They can also be used to control the output voltage and current of the solar panel, helping engineers to detect any issues and fix them promptly. This is useful because it helps to ensure that the solar panels are operating at their optimum efficiency, which increases their lifespan and reduces the need for maintenance.


By using microcontrollers to monitor and control these systems, energy companies can gain a greater understanding of how they operate and take steps to improve their efficiency. For example, microcontrollers can be used to monitor the output of solar panels, wind turbines and hydroelectric power plants in real time, allowing operators to quickly identify any issues that may arise and take corrective action. They can also be used to optimise the performance of these systems by adjusting the angle of solar panels, the speed of wind turbines, and the flow rate of water in hydroelectric power plants. This can help to ensure that the systems are operating at peak efficiency, which, consequently, can help to increase energy production and reduce costs. In addition, microcontrollers can be used to control and monitor the storage and distribution of energy produced by renewable energy systems. This can help to reduce energy waste and increase the overall efficiency of renewable energy systems. Furthermore, microcontrollers can also be used in smart grid systems, where they can be used to integrate the energy produced by renewable energy systems with the traditional power grid. This can help to stabilise the power grid, reducing the need for fossil fuel- based power generation and increasing the use of renewable energy sources.


In conclusion, microcontrollers allow for more efficient use of resources, increasing energy production, reducing costs, and making the use of renewable energy sources more viable. With the growing need for sustainable and clean energy sources, microcontrollers are expected to become an even more important technology in the future.

Figure 3 - Solar Panels
Smart City

Microcontrollers play a crucial role in the development of smart cities by allowing for more efficient use of resources and improved quality of life for residents. One of the key ways that microcontrollers can be used in smart cities is by monitoring and controlling various systems such as transportation, lighting, and waste management.

In terms of transportation, microcontrollers can be used to optimize traffic flow and reduce congestion, by monitoring and controlling traffic lights, traffic signs, and traffic cameras. This can help reduce travel times and fuel consumption, as well as improve air quality by reducing emissions. Additionally, microcontrollers can also be used to monitor and control public transportation systems such as buses and trains, allowing for more efficient scheduling and route optimization.

As for lighting, microcontrollers can be used to control and monitor the lighting systems in buildings and public spaces. By using sensors to detect the presence of people and adjust the lighting accordingly, microcontrollers can help reduce energy consumption and costs. Additionally, microcontrollers can also be used to control and monitor the lighting systems in streetlights, which can help reduce energy consumption and improve visibility for pedestrians and drivers. In smart buildings, microcontrollers can help to control and optimise energy consumption. For example, controlling lighting and HVAC systems, monitoring energy usage, and adjusting the systems’ settings based on occupancy and environmental conditions.

In terms of recycling and waste management, microcontrollers can be used to monitor and control the collection and disposal of waste. By using sensors to detect the level of waste in garbage bins and alerting waste management services when they need to be emptied, microcontrollers can help reduce the amount of waste sent to landfills and improve the overall efficiency of waste management systems.
Microcontrollers can also be used to sort and classify waste, control the operation of recycling equipment, and monitor waste management systems to optimise resource usage and reduce waste generation.

Overall, microcontrollers are a vital technology for the development of smart cities as they allow for more efficient use of resources, improved quality of life, and reduced environmental impact by monitoring and controlling various systems such as transportation, lighting and waste management.

Figure 4 - SuperTree Grove in Singapore
Transportation

When it comes to sustainable transportation, microcontrollers can help in the development of sustainable transportation systems such as electric and hybrid vehicles. They can be used, for example, to control and monitor the motor and battery management systems of electric vehicles, optimising their performance and extending their range.

Figure 5 - Electric Car Charging
A microcontroller can monitor the speed and torque of the electric motor and adjust it to improve efficiency and increase the range of the vehicle. Additionally, they can also be used to monitor and control the use of energy, helping to reduce costs by ensuring that the vehicle is only using the energy that it needs. In terms of battery management, microcontrollers can be used to monitor and control the charging and discharging of the battery in real time, allowing for adjustments to be made quickly and efficiently in order to optimise performance. For example, a microcontroller can monitor the battery’s charge state and adjust the charging schedule to ensure that the battery is always at the optimal charge level.

Microcontrollers can also be used to monitor and control the battery’s temperature, helping to reduce the risk of overheating and extend the battery’s life.

To sum up, using microcontrollers in electric and hybrid vehicles can significantly improve efficiency, range, and emissions. By providing the ability to control and monitor powertrain and battery management systems in real-time, microcontrollers can help optimise performance and reduce the environmental impact of these vehicles. This, in turn, can help accelerate the adoption of electric and hybrid vehicles, reducing dependence on fossil fuels and contributing to a cleaner environment.
Environmental Monitoring
For environmental monitoring, microcontrollers can be useful to monitor and control environmental parameters such as temperature, humidity, air quality, and water quality, being a good example of possible applications, the operation of irrigation systems and monitoring the moisture content of the soil to optimise water usage in agriculture. This resourceful technology can play a critical role in the management of water resources by providing the ability to control and monitor water usage in irrigation systems, buildings and industrial processes and it is commonly used in Permaculture. This allows for more efficient use of water resources and can help reduce waste.

For example, by using sensors to monitor weather and soil conditions, a microcontroller can adjust the watering schedule and reduce water usage. Additionally, microcontrollers can be used to monitor and control the use of fertilisers, helping to reduce waste by ensuring that the right amount of fertilisers is used for each crop.

In terms of buildings, microcontrollers can be used to control and monitor water usage in real-time, allowing for adjustments to be made quickly and efficiently in order to minimise waste. For example, by using sensors to monitor water usage in different areas of a building, a microcontroller can detect leaks and alert maintenance staff to fix them. Hence, these can also be used to monitor and control the use of water in appliances such as washing machines, dishwashers, and toilets, helping to reduce waste by ensuring that the right amount of water is used for each task.
Figure 6 - Permaculture garden
Construction of action buttons
Last but not least, another highly relevant use of microcontrollers is in the construction of action buttons. This can either be used to combine smart engineering with renewable resources or to enable the implementation of smart algorithms, fault detection, and performance monitoring, which are essential for optimizing renewable energy systems and promoting sustainable engineering practices.

Therefore, action buttons can be used to trigger specific actions or functions in renewable energy systems, such as turning on/off a solar panel or adjusting the speed of a wind turbine. They can also be programmed to read data from sensors, such as temperature, humidity, and light sensors, and use this data to control the action buttons. When it comes to optimising renewable resources through the implementation of smart algorithms, a microcontroller-based system can use predictive algorithms to predict the amount of solar energy available during the day and adjust the angle of the solar panel to maximize energy output. Also, another benefit is that microcontrollers can be used to monitor the performance of renewable energy systems and detect faults or anomalies, which is important to ensure that the renewable energy system is operating efficiently and effectively, reducing downtime and maximizing energy production.

Recycling and Reuse of Engineering Materials

The production of engineering materials such as metals, polymers, ceramics, and composites is an essential part of modern industrial processes and the consumption of these materials generates significant amounts of waste, resulting in environmental problems such as pollution, resource depletion, and climate change.


To address these challenges, recycling and reusing engineering materials have become crucial practices in achieving sustainable development, contributing to waste reduction, resource conservation, and environmental impact mitigation. Therefore, there is a need for increased awareness and adoption of recycling and reuse practices to achieve sustainable development.


The engineering materials mentioned before are widely used in various industrial sectors, and offer several advantages, such as high strength, durability, and corrosion resistance, making them indispensable for many applications, and there are many economic, environmental, and social benefits of recycling and reusing these engineering materials.


All these materials are used in different ways and their recycling processes also differ, resulting in various recycled products with many different ends, as we can see below:


Metals: Metals are widely used in a variety of industries, including construction, transportation, and manufacturing. They are known for their strength, durability, and ability to be recycled multiple times without losing their properties. This makes them an ideal material for sustainable engineering practices, as they can be reused and recycled to conserve resources and reduce environmental impact.


• Metals such as aluminium, steel, and copper are commonly recycled by melting and re-forming them into new products. The recycling process for metals involves collecting the metal waste, melting it down, and then casting it into new shapes. The recycled metals can be used to produce new products such as cans, cars, and construction materials.


Polymers: Polymers are a class of materials that includes plastics, and are a ubiquitous presence in our daily lives. They are used in packaging, construction, and consumer goods because they are lightweight, durable, and can be moulded into a wide range of shapes and forms. However, despite the many benefits that polymers offer, they are also a major contributor to environmental pollution. One of the main reasons for this is that polymers, particularly plastics, take a very long time to degrade. This means that they can persist in the environment for decades or even centuries, causing harm to wildlife, marine life, and other organisms. Another problem with polymers is that they can be broken down into smaller pieces called microplastics, which can be ingested by animals and cause health problems.


Polymers, including plastics, are recycled by shredding them into small pieces, melting them, and then reforming them into new products. The recycling process for polymers depends on the type of plastic and can involve mechanical recycling, chemical recycling, or a combination of both. The recycled polymers can be used to produce new products such as containers, pipes, and packaging materials.


Ceramics: Ceramics a type of inorganic, non-metallic materials made from clay and other compounds, have been used for thousands of years for a variety of purposes. In construction and industry, ceramics are commonly used in the form of bricks, tiles, glass and pottery. These materials are known for their durability and long- lasting properties, making them an ideal choice for building construction. Ceramics are recycled by crushing them into small pieces, melting them down, and forming them into new products. The recycling process for ceramics involves collecting the waste, cleaning, and sorting it, and then processing it into new products such as construction materials and household goods.


Composites: Composites are materials made up of two or more different components, often with very different properties, that when combined, create a material with unique characteristics. Some examples of composites are carbon fibre, known for its strength and stiffness, and fibreglass. These are recycled by separating the different materials that make up the composite and then recycling each material separately. The recycling process for composites involves cutting the materials into small pieces, separating the fibres from the matrix, and then processing each material separately. The recycled materials can be used to produce new products such as construction materials, sporting goods, and automotive components.


Overall, recycling these materials helps to conserve natural resources by reducing the need for virgin materials, which requires significant amounts of energy and resources to produce, so the recycling of these engineering materials reduces the cost of raw materials and promotes sustainable development by reducing the amount of waste sent to landfills, minimising the environmental impact of waste disposal.


However, there are still some challenges related to the recycling of these materials, being one of the main challenges the difficulty to separate different materials, particularly in the case of composites, which is necessary to ensure that each material can be recycled separately to increase the efficiency and effectiveness of the recycling process.


Another challenge is the need for improved recycling technologies and infrastructure, since these technologies are constantly evolving, and new technologies are needed to improve the efficiency and effectiveness of recycling processes. Moreover, there is also a need for improved infrastructure to collect, sort, and process waste materials.

Benefits of recycling engineering materials

Anyway, besides these challenges, we have already seen that recycling engineering materials present some benefits such as:

Economic: The reduction in energy consumption as a result of the reduced need for virgin materials leads to lower production costs, making recycling economically viable, which then provides more job opportunities and stimulates local economies, promoting sustainable development.

Environmental: Recycling and reusing engineering materials reduces waste, conserves resources and minimises greenhouse gas emissions. The production of recycled materials generates fewer greenhouse gas emissions than producing new materials, reducing the carbon footprint and mitigating climate change.

Social: The recycling of these materials promotes environmental awareness and encourages responsible consumption patterns, promoting sustainable development. Moreover, recycling and reusing engineering materials provide affordable materials for low-income communities and reduce the need for expensive waste management infrastructure, benefiting the entire community.

With this, we realise that recycling and reusing engineering materials are critical components of sustainable development for all the impact it has. However, the successful implementation of recycling and reuse practices requires increased awareness and adoption of these practices, being necessary to promote the recycling and the reuse of engineering materials.

In this sense, it is also relevant to understand how engineering material recycling takes place. To start, some basic guidelines should be followed to enable an effective recycling process, being one of the most important ones sorting the materials correctly. Thus, it is important to separate the materials by type and follow any sorting guidelines provided by the local recycling program or facility. Also, one should clean the materials, preparing them for the recycling process, and finally, it is also important to check with the manufacturers if they offer any recycling programs or guidelines.

Figure 7 - Garden with reused materials

Examples of Recycling Process steps

These are the first steps of the recycling process that can be developed in different ways and facilities:

• Curbside Recycling: Many cities and municipalities have curbside recycling programs that allow residents to recycle materials such as metal cans, plastic bottles, and glass jars.

• Recycling Centres: Recycling centres are facilities that specialise in collecting, sorting, and processing recyclable materials. These centres often accept a wider range of materials than curbside programs and may offer incentives for recycling.

• Manufacturer Recycling Programs: Some manufacturers offer recycling programs for their products. For example, electronics manufacturers may offer take-back programs for old devices, and car manufacturers may offer programs to recycle old parts.

• Private Recycling Companies: These companies offer a range of recycling services, including collecting and processing a variety of materials

• Scrap Yards: Scrap yards specialise in buying and selling scrap metal, which can be recycled into new products.

Conclusion

All things considered, microcontrollers play a crucial role in Sustainable Engineering Development by providing a flexible, energy-efficient, compact, and cost-effective platform to design and develop sustainable engineering solutions.

Microcontrollers enable the integration of smart technologies, such as sensors, algorithms, and communication modules, which are essential for optimizing resource usage, reducing waste, and minimizing negative impacts on the environment, and by leveraging the benefits of microcontrollers, Sustainable Engineering Development can create innovative, efficient, and effective solutions that promote environmental, social, and economic sustainability, contributing to a more sustainable future for all.

As we have seen throughout this unit, the recycling of engineering materials is essential to achieving sustainable development and creating a more circular economy. Therefore, governments, businesses, and individuals need to work together to promote and improve recycling practices and infrastructure to maximise the benefits of recycling engineering materials.

References:

Chandrasekhar, M., & Das, S. (2020). A review on recycling of metals and plastics from waste streams. Journal of Material

Hoornweg, D., Bhada-Tata, P., & Kennedy, C. (2013). Environment: Waste production must peak this century. Nature, 502(7473), 615-617.

Kaza, S., Yao, L. C., Bhada-Tata, P., & Van Woerden, F. (2018). What a waste 2.0: a global snapshot of solid waste management to 2050. World Bank Publications.

Bureau of International Recycling. (2019). Benefits of Recycling. https://www.bir.org/about-bir/benefits-of-recycling/ [March 2023]

Environmental Protection Agency. (2021). Advancing Sustainable Materials Management: Facts and Figures. https://www.epa.gov/facts-and-figures-about- materials-waste-and-recycling/advancing-sustainable-materials-management [March 2023]

Institute of Scrap Recycling Industries. (n.d.). Recycling Simplified: A Guide for Household Recycling. https://www.isri.org/docs/default- source/communications/isri_recyclingsimplified_guide_v10_final-low-res.pdf [March 2023]

National Recycling Coalition. (2019). NRC Recycling Markets Directory. https://nrcrecycles.org/recycling-markets-directory/ [March 2023]

U.S. Department of Energy. (2019). Recycling Basics. https://www.energy.gov/eere/office-energy-efficiency-renewable-energy/recycling- basics [March 2023]

Shen, L., & Worrell, E. (2019). Recycling of metals: A review. Journal of Cleaner Production, 212, 930-942. https://doi.org/10.1016/j.jclepro.2018.12.109 [March 2023]

Tarragó, M., Font, X., Colomer, F.J., & Gabarrell, X. (2015). Recycling of composite materials. Chemical Engineering Transactions, 43, 211-216. https://doi.org/10.3303/CET1543036 [March 2023]

United Nations Environment Programme. (2020). Global waste management outlook. https://www.unep.org/resources/report/global-waste-management-outlook [March 2023]

Environmental Protection Agency. (2021). Advancing Sustainable Materials Management: Facts and Figures. https://www.epa.gov/facts-and-figures-about- materials-waste-and-recycling/advancing-sustainable-materials-management [March 2023]

It's Quiz Time!

It’s quiz time!

Here’s a fun quiz that you could use to test your understanding of the key concepts covered in this lesson: